Conveyor Oven for Welding Consumables Company

Epcon has extensive experience in designing and building Industrial Conveyor Ovens for the Welding Consumables Industry.

THE PROBLEM

The company produces welding rods that must be dried to a certain specification before the process is complete.

THE PROCESS

The welding rods must travel through 3 zones at certain temperatures and meet the requirement for low moisture content to continue through the manufacturing process.

THE SOLUTION

Epcon designed and built a 3 floor oven with each floor having 2 conveyor passes. The oven is completely automated and rods go from one pass to another, transferring automatically. At the end of each conveyor pass there is a transfer wheel that lifts the product off the upper conveyor and sends the product down onto the lower conveyor. At the end of each conveyor pass, there is a transfer wheel that lifts the product off the upper conveyor and sends the product down onto the lower conveyor.

The drying starts from the top floor at 940°F for two passes, then goes to the second floor at 680°F. From there it goes to the first floor at 325°F set temperature and then goes through a cooling zone to cool down. The system is completely automated having Compaq Logic L32E PLC and Safety Guard PLC 1600. Each zone has its own combustion chamber with a recirculation fan and burner. The compete oven has 6 flat wire belt conveyors to transfer the product through the oven zones and cooling section. At the end of the cooling zone, the rods are analyzed for moisture content.

THE BENEFITS

The company is now able to completely dry the welding rods. Emissions have been eliminated and operating cost is lower due to less needed manpower and the oven being completely automated.

Industrial conveyor oven for welding consumables industry
Industrial conveyor oven for welding consumables industry

QUICK CONTACT

“With thousands of installation worldwide and a growing list of happy customers there are many more examples that we would love to share with you. Please contact us to learn more about case studies which match up with your specific needs”

OR
if you have specific expectations, get a detailed quote

Top
SKIP
THE LINE
Interested in saving yourself a few hours worth of critical technical comparison?
Looking for information about:
Your e-mail address
We do this each and every day. Allow us to explain your options, and together we'll find what system works best for you.
APPLICATION
Please submit your information to download our application PDF.
QUICK CONTACT

                <div class='gf_browser_unknown gform_wrapper' id='gform_wrapper_13' ><div id='gf_13' class='gform_anchor' tabindex='-1'></div><form method='post' enctype='multipart/form-data' target='gform_ajax_frame_13' id='gform_13'  action='/case_studies/conveyor-oven-welding-consumables-company/#gf_13'>
                        <div class='gform_body'><ul id='gform_fields_13' class='gform_fields top_label form_sublabel_below description_below'><li id='field_13_1'  class='gfield gfield_contains_required field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_13_1' >Name<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_text'><input name='input_1' id='input_13_1' type='text' value='' class='medium'    placeholder='Name *' aria-required="true" aria-invalid="false" /></div></li><li id='field_13_5'  class='gfield gfield_contains_required field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_13_5' >Company<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_text'><input name='input_5' id='input_13_5' type='text' value='' class='medium'    placeholder='Company *' aria-required="true" aria-invalid="false" /></div></li><li id='field_13_2'  class='gfield gfield_contains_required field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_13_2' >Email *<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_email'>
                            <input name='input_2' id='input_13_2' type='text' value='' class='medium'   placeholder='Email *' aria-required="true" aria-invalid="false" />
                        </div></li><li id='field_13_3'  class='gfield gfield_contains_required field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_13_3' >Phone<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_phone'><input name='input_3' id='input_13_3' type='text' value='' class='medium'  placeholder='Phone *' aria-required="true" aria-invalid="false"  /></div></li><li id='field_13_4'  class='gfield field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_13_4' >Comments</label><div class='ginput_container ginput_container_textarea'><textarea name='input_4' id='input_13_4' class='textarea medium'    placeholder='Comments'  aria-invalid="false"   rows='10' cols='50'></textarea></div></li>
                            </ul></div>
        <div class='gform_footer top_label'> <input type='submit' id='gform_submit_button_13' class='gform_button button' value='SEND'  onclick='if(window["gf_submitting_13"]){return false;}  window["gf_submitting_13"]=true;  ' onkeypress='if( event.keyCode == 13 ){ if(window["gf_submitting_13"]){return false;} window["gf_submitting_13"]=true;  jQuery("#gform_13").trigger("submit",[true]); }' /> <input type='hidden' name='gform_ajax' value='form_id=13&amp;title=&amp;description=&amp;tabindex=0' />
            <input type='hidden' class='gform_hidden' name='is_submit_13' value='1' />
            <input type='hidden' class='gform_hidden' name='gform_submit' value='13' />
            
            <input type='hidden' class='gform_hidden' name='gform_unique_id' value='' />
            <input type='hidden' class='gform_hidden' name='state_13' value='WyJbXSIsImY3NjA2Yjk4NzU1M2JhYTJlZDFiYmFkZTU3MWMxMTlmIl0=' />
            <input type='hidden' class='gform_hidden' name='gform_target_page_number_13' id='gform_target_page_number_13' value='0' />
            <input type='hidden' class='gform_hidden' name='gform_source_page_number_13' id='gform_source_page_number_13' value='1' />
            <input type='hidden' name='gform_field_values' value='' />
            
        </div>
                        </form>
                        </div>
                <iframe style='display:none;width:0px;height:0px;' src='about:blank' name='gform_ajax_frame_13' id='gform_ajax_frame_13'>This iframe contains the logic required to handle Ajax powered Gravity Forms.</iframe>
                <script type='text/javascript'>jQuery(document).ready(function($){gformInitSpinner( 13, 'https://www.epconlp.com/wp-content/plugins/gravityforms/images/spinner.gif' );jQuery('#gform_ajax_frame_13').on('load',function(){var contents = jQuery(this).contents().find('*').html();var is_postback = contents.indexOf('GF_AJAX_POSTBACK') >= 0;if(!is_postback){return;}var form_content = jQuery(this).contents().find('#gform_wrapper_13');var is_confirmation = jQuery(this).contents().find('#gform_confirmation_wrapper_13').length > 0;var is_redirect = contents.indexOf('gformRedirect(){') >= 0;var is_form = form_content.length > 0 && ! is_redirect && ! is_confirmation;var mt = parseInt(jQuery('html').css('margin-top'), 10) + parseInt(jQuery('body').css('margin-top'), 10) + 100;if(is_form){jQuery('#gform_wrapper_13').html(form_content.html());if(form_content.hasClass('gform_validation_error')){jQuery('#gform_wrapper_13').addClass('gform_validation_error');} else {jQuery('#gform_wrapper_13').removeClass('gform_validation_error');}setTimeout( function() { /* delay the scroll by 50 milliseconds to fix a bug in chrome */ jQuery(document).scrollTop(jQuery('#gform_wrapper_13').offset().top - mt); }, 50 );if(window['gformInitDatepicker']) {gformInitDatepicker();}if(window['gformInitPriceFields']) {gformInitPriceFields();}var current_page = jQuery('#gform_source_page_number_13').val();gformInitSpinner( 13, 'https://www.epconlp.com/wp-content/plugins/gravityforms/images/spinner.gif' );jQuery(document).trigger('gform_page_loaded', [13, current_page]);window['gf_submitting_13'] = false;}else if(!is_redirect){var confirmation_content = jQuery(this).contents().find('.GF_AJAX_POSTBACK').html();if(!confirmation_content){confirmation_content = contents;}setTimeout(function(){jQuery('#gform_wrapper_13').replaceWith(confirmation_content);jQuery(document).scrollTop(jQuery('#gf_13').offset().top - mt);jQuery(document).trigger('gform_confirmation_loaded', [13]);window['gf_submitting_13'] = false;}, 50);}else{jQuery('#gform_13').append(contents);if(window['gformRedirect']) {gformRedirect();}}jQuery(document).trigger('gform_post_render', [13, current_page]);} );} );</script><script type='text/javascript'> jQuery(document).bind('gform_post_render', function(event, formId, currentPage){if(formId == 13) {if(typeof Placeholders != 'undefined'){
                        Placeholders.enable();
                    }jQuery('#input_13_3').mask('(999) 999-9999').bind('keypress', function(e){if(e.which == 13){jQuery(this).blur();} } );} } );jQuery(document).bind('gform_post_conditional_logic', function(event, formId, fields, isInit){} );</script><script type='text/javascript'> jQuery(document).ready(function(){jQuery(document).trigger('gform_post_render', [13, 1]) } ); </script>
<div class="to-hide"><p>
OR,
<br>
if you have specific expectations,
<br>
<a class="red" href="http://www.epconlp.com/get-a-quote/">get a detailed quote !</a>
</div>
We will review applications on a rolling basis and will contact you if we feel your qualifications match our current needs.
Download our application PDF then email completed applications to careers@epconlp.com or feel free to drop off in person at our Plant location in the Woodlands.
DOWNLOAD